Flexipave® Sports Flooring Systems are one of the more unique and technically advanced product systems in the Terraco product range, specifically designed to cater to a variety of sports surfaces.
As a high-performance floor coating, Flexipave® is suitable for use on tennis courts, padel courts, pickleball courts, basketball courts, volleyball courts, hospital ramps, helicopter landing pads, golf course buggy paths, recreational walking paths, and other demanding applications.
Explore the Flexipave Sports Flooring Brochure below:
Flexipave® Tennis Court Systems are International Tennis Federation (ITF) Certified, classified to the Court Pace for Categories 2, 3, and 4.
Flexipave® offers fade resistance, waterproofing, and high durability, ensuring the underlying surface remains protected from weather and climatic conditions. The surface texture can be controlled by using various amounts of fine graded sand. Flexipave® is also available in a textured grade, containing fine aggregate to help control ball speed on the court.
A coating system is only as good as its preparation. In the case of the Flexipave® Sport Floor System, a full series of preparation compounds ensures the surface is correctly prepared:
| Flexipave® Patching Compound | A 2-component repair compound for patching surface defects and solving minor leveling problems. |
| Flexipave® Filler | An acrylic-based paste compound to fill the textured surface of asphalt before applying the coating system. |
| Flexipave® Resurfacer | An acrylic-based ready-to-use filler for fine filling and smoothing asphalt substrates prior to Flexipave coating application. |
| Flexipave® Concrete Primer | A general-purpose primer for concrete surfaces. |
For tennis courts in particular, for professional and intermediate use, the Flexipave® system includes rubberized basecoats and consists of various components:
| Flexipave® Cushion Coat BC 1.0mm | A polymer-modified rubberized basecoat used to optimize tennis court playing surfaces. It is applied in different layers to achieve a professional or intermediate playing surface. The product can also be used for volleyball courts, but not for basketball courts. |
| Flexipave® Cushion Coat FC 0.5mm | A polymer-modified rubberized basecoat used to optimize tennis court playing surfaces. It is applied in different layers to achieve a professional or intermediate playing surface. The product can also be used for volleyball courts, but not for basketball courts. |
| Flexipave® Smooth | An acrylic-based, fade-resistant, waterproof, and highly durable floor coating mixed on site with various amounts of fine mesh sand to control surface texture. It protects the underlying surface from weather and climatic conditions. |
| Flexipave® Textured | Incorporating fine mesh sand, this textured acrylic-based, fade-resistant, non-slip, waterproof, and highly durable floor coating is used for coating tennis courts and other recreational surfaces to protect the underlying surface from weather and climatic conditions. |
| Flexipave® Ready-mixed | An acrylic-based, fade-resistant, waterproof, and highly durable floor coating that protects the underlying surface from weather and climatic conditions for use on tennis courts, eliminating the need for blending Flexipave® Smooth with sand on site. |
| Flexipave® Line paint | An acrylic-based water-borne paint designed for line marking on the Flexipave® Coating System used for tennis courts and other recreational surfaces. |
To achieve the specified ITF category of court surface pace required, varying numbers of coatings are applied in layers A, B, C, D, and E. The specified Flexipave® coating for the required layer is mixed on site (with water and silica sand 0.1-0.3mm according to mix ratios listed). Each coat is applied to the prepared surface (see surface preparations) according to the Terraco Flexipave® Category specification and site-specific method statement. The coating is spread and leveled by squeegee. The number of coats per layer and total consumptions for the 3 pace Categories Medium Slow (category 2), Medium (category 3), and Fast (category 4) are listed in the tables below. Consult with your local Terraco technical sales representative for further information.
Flexipave® finishing coats are available in a standard range of colors, matching the most popular tennis court colors in use today.
| Layer | Product | Mix Ratio | kg/m2/coat | No. of Coats | Total kg/m2/per layer | |
| A | Basecoat | FLEXIPAVE RE-SURFACER | 1.0 | 0.3 | 2 | 0.60 |
| Site: | Mixed with Silica Sand 0.1-0.3mm | 0.6 | – | – | 0.36 | |
| Site: | Mixed with Potable Water | 0.4 | – | – | – | |
| B | 1st Cushion | FLEXIPAVE CUSHION B.C. (1.0 mm) | 1.0 | 0.4 | 3 | 1.20 |
| Site: | Mixed with Potable Water | 0.3 | – | – | – | |
| C | 2nd Cushion | FLEXIPAVE CUSHION F.C. (0.5mm) | 1.0 | 0.3 | 3 | 0.90 |
| Site: | Mixed with Potable Water | 0.3 | – | – | – | |
| D | Intermediate | FLEXIPAVE SMOOTH | 1.0 | 0.3 | 2 | 0.60 |
| Site: | Mixed with Silica Sand 0.1-0.3mm | 0.4 | – | – | 0.24 | |
| Site: | Mixed with Potable Water | 0.3 | – | – | – | |
| E | Finishcoat | FLEXIPAVE SMOOTH (Finish Coat) | 1.0 | 0.15 | 1 | 0.15 |
| Site: | Mixed with Potable Water | 0.4 | – | – | – | |
| Total Coats: 11 | ||||||
| Layer | Product | Mix Ratio | kg/m2/coat | No. of Coats | Total kg/m2/per layer | |
| A | Basecoat | FLEXIPAVE RE-SURFACER | 1.0 | 0.3 | 2 | 0.60 |
| Site: | Mixed with Silica Sand 0.1-0.3mm | 0.6 | – | – | 0.36 | |
| Site: | Mixed with Potable Water | 0.4 | – | – | – | |
| B | 1st Cushion | FLEXIPAVE CUSHION B.C. (1.0 mm) | 1.0 | 0.4 | 2 | 0.80 |
| Site: | Mixed with Potable Water | 0.3 | – | – | – | |
| C | 2nd Cushion | FLEXIPAVE CUSHION F.C. (0.5mm) | 1.0 | 0.3 | 2 | 0.60 |
| Site: | Mixed with Potable Water | 0.3 | – | – | – | |
| D | Intermediate | FLEXIPAVE SMOOTH | 1.0 | 0.3 | 2 | 0.60 |
| Site: | Mixed with Silica Sand 0.1-0.3mm | 0.4 | – | – | 0.24 | |
| Site: | Mixed with Potable Water | 0.3 | – | – | – | |
| E | Finishcoat | FLEXIPAVE SMOOTH (Finish Coat) | 1.0 | 0.15 | 1 | 0.15 |
| Site: | Mixed with Potable Water | 0.1 | – | – | – | |
| Total Coats: 9 | ||||||
| Layer | Product | Mix Ratio | kg/m2/coat | No. of Coats | Total kg/m2/per layer | |
| A | Basecoat | FLEXIPAVE RE-SURFACER | 1.0 | 0.3 | 2 | 0.60 |
| Site: | Mixed with Silica Sand 0.1-0.3mm | 0.6 | – | – | 0.36 | |
| Site: | Mixed with Potable Water | 0.4 | – | – | – | |
| B | 1st Cushion | FLEXIPAVE CUSHION B.C. (1.0 mm) | 1.0 | – | – | – |
| Site: | Mixed with Potable Water | 0.3 | – | – | – | |
| C | 2nd Cushion | FLEXIPAVE CUSHION F.C. (0.5mm) | 1.0 | – | – | – |
| Site: | Mixed with Potable Water | 0.3 | – | – | – | |
| D | Intermediate | FLEXIPAVE SMOOTH | 1.0 | 0.3 | 2 | 0.60 |
| Site: | Mixed with Silica Sand 0.1-0.3mm | 0.4 | – | – | 0.24 | |
| Site: | Mixed with Potable Water | 0.3 | – | – | – | |
| E | Finishcoat | FLEXIPAVE SMOOTH (Finish Coat) | 1.0 | 0.15 | 1 | 0.15 |
| Site: | Mixed with Potable Water | 0.1 | – | – | – | |
| Total Coats: 5 | ||||||
These technologically advanced, acrylic, water-based products are widely appreciated as the benchmark for high-quality sports floor coatings.
With a comprehensive range of products and an emphasis on quality and innovation, Flexipave® Sports Flooring Systems are the perfect choice for consultants, architects, and contractors seeking state-of-the-art sports flooring solutions. Our systems are designed to meet the requirements of various sports surfaces, ensuring optimum performance, durability, and player satisfaction.
Please contact your Terraco representative for further technical information on Flexipave® Sports Flooring Systems.
Don’t settle for less; choose Flexipave® Sports Flooring Systems and experience the difference for yourself.
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